Anti-wearing​

APT thermal spray coating applied for anti-wearing !

In the industrial process, wear is ubiquitous, which can shorten the life of some components and cause high maintenance costs. APT thermal spraying coating contributes to wear resistance. Based on the most basic principle, our engineers find and determine the wear mechanism existing on the equipment or parts, so as to prolong the service life of the alloy or coating, metal, polymer, ceramic or their mixture.

Kinds of wearing problems you may face,tell us!

Whether you’re bothered by surface problems or want specific performance on the surface of the workpiece, find APT,find better solutions of thermal spray coating

Wearing Description

Adhesive wear

When the friction pair moves relative, due to the solid phase welding, the material on the contact surface transfers from one surface to another, which is called adhesive wear.

Abrasive wear

There are hard particles or hard protrusions between the friction surfaces (such as dust, wear debris, hard spots in the material structure, sand inclusion in the casting, etc.), in the process of friction, abrasive wear occurs on the metal surface such as abrasive wear

Surface fatigue

When two contact surfaces are in rolling or rolling sliding composite friction, under the action of alternating contact pressure stress, the material surface is fatigued and the material loss is called surface fatigue wear.

Fretting wear

There is no macro relative movement between the two contact surfaces, but there is a small amplitude of relative vibration (less than 100 μ m) under the influence of external variable load. At this time, a large amount of micro oxide wear powder is produced between the contact surfaces, so the wear caused is called fretting wear

Erosive wear

In the process of friction, the surface metal reacts with the surrounding media in chemical or electrochemical way, resulting in material loss

Corrosion and oxidation wear

In the process of friction, the metal and the surrounding media have chemical or electrochemical reaction, resulting in material loss, which is called corrosion wear

APT coating catalogue

Anti-wearing solutions by
Arc process

CuAl 92/8 coating (APT-Cu103A)

1 Produces dense, wear resistant coatings which are very machinable.
2 1.6/3.2 mm wire diameter avaiable
3 By wire-arc process

Fe-Base CrC wire coating
(APT-Core101A)

1 Hardness approx 40 HRC.
2 Produces a hard, abrasive and corrosion resistant coating.
3 Material has unique feature to increase hardness while in service
4 Conventional machining provide hard chrome like finish.
5 Low coefficient of friction and Good hot gas corrosion resistance

Fe-Base WC wire coating
(APT-Core102A)

1 Hardness approx 65 HRC
2 Cored wire
3 Excellent abrasion resistance
4 Typical applications include:mining equipment, pump equipment etc.

Stainless steel wire coating
(APT-Fe420A)

1 The best all purpose material for general engineering applications
2 Excellent wear properties and fair corrosion resistance
3 Typically used for reclamation
4 Low shrinkage, allows for thick build-up

APT coating catalogue

Anti-wearing solutions by
HVOF process

Al-Bronze coating
(APT-Cu121P)

1 HVOF, Plasma process available
2 Good bearing material
3 Resistant to fretting and galling at low temperatures
4Easily machined coatings
5 Typical applications include: pump parts, piston guides, seal area’s (soft bearing surfaces)
6 Good cavitation resistance
7 Machines with high speed steel or carbide tools.

WC-Co 88/12 coating
(APT-WC131H)

1 Plasma, HVOF spraying Medium WC
2 Hard, dense coatings with good abrasion, erosion and sliding wear resistance.
3 Low oxidation and corrosion resistance
4 Useful up to 480ºC (900ºF)
5 Excellent low temperature wear properties
6 Diamond wet grinding.

WC-Co-Cr 86/10/4 coating
(APT-WC132H)

1 HVOF • Medium WC
2 The CoCr matrix shows higher corrosion and abrasion resistance that the Co matrix materials
3 Usable in wet corrosive environments
4 Dense, smooth coatings with fine microstructure and high bond strengths
5 Used for Hard Chrome Replacement
6 Diamond wet grinding.

CrC-NiCr 75/25 coating
(APT-CrC375H)

1 HVOF, Plasma
2 Useful up to 870ºC (1600ºF)
3 Good corrosion, abrasion, particle erosion, fretting and cavitation resistance
4 Good hot gas corrosion resistance
5 Excellent for high temperature wear applications
6 Higher DE than K-804.22
7 Best finished by wet grinding.

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